Quick Details
- Place of Origin: Liaoning, China (Mainland)
- Brand Name: Jinjie
- Model Number: DM-402 battery insulation machine
- After-sales Service Provided: Engineers available to service machinery overseas
- Type: FIPFG formed in place foam gasket manufacturing
- Strip width: Micro type: 2-8mm; Standard type: 5-30mm
- Technology: Mixing head designed and manufactured in Germany
- Dosing system: Barmag metering pump
- Control system: Taiwan Syntec CNC system with hand controller
- Driving system: Panasonic servo motor
- Cleaning system: Water rinsing, built-in the mixing head.
- Working speed: 0-12m/s, usually be 6-10m/s
- Raw material: Polyurethane, PU, Silicon, other liquid material
- Certifications: CE, ISO, RoHS, SGS, CQC, etc.
Packaging & Delivery
Packaging Details: |
Protection material, plastic, carton, container. |
Delivery Detail: |
40~45days |
battery insulation machine
Product Description
2 components FIPFG automatic PU foam sealing gasket making manufacturing machine
This machine can mix two kinds of raw material together and pour to pre-set position, groove, mould, or the flat surface of workpiece etc directly. Through chemical reaction, the liquid raw materials form elastic sealing strip in seconds. There is no joint or cut point, so comparing with other kind of sealing its effect is much better and with longer using life. And, during the forming process, the sealing strip surface become very smooth and without any crack, so its sealing effect is perfect. And, because it can stick on the workpiece naturally and tightly, no gluing worker is needed, huge cost is saved from labor and time, etc.
Foam sealing equipment is used more and more in sealing fields like controlling cabinets, lighting, motor vehicle, machining industry, etc. It is leak proof, oil proof, water proof, damping, noise proof, and sealing, etc. It is in accordance with certifications like UL/CE, MIL-STD-167, EN50298, and so on.
Equipment Construction:
Raw Material Reaction Principle:
Standard type equipment specifications:
Technical Specifications |
|
Some Other details |
Mechanical Arm |
6*3 m |
|
Technology |
From Germany |
Workbench |
2.4*0.9 m |
|
Mixing Head |
From Germany |
Material Bench |
1.2*0.85 m |
|
Operation |
From Taiwan Syntec, CNC system |
Working Stroke |
2.4*1.2*0.25 m |
|
Hand Controller |
From Taiwan Syntec |
Gluing Width |
5-30 mm |
|
Motor |
Panasonic Servo Motor |
Gluing Precision |
0.01 mm |
|
Metering Pump |
From Germany, Barmag |
Working Speed |
0-12 m/min |
|
Cleaning |
Water Risining |
Max Speed |
30 m/min |
|
Material Barrels |
Double walled stainless steel, control temperature automatically |
Repeat Positioning Accuracy |
+/- 0.03 mm |
|
Control Mode |
8 axis linkage, 1X+1Y+1Z+1mixing+2metering+2reserving |
Dosing |
0.5-5 g/s |
|
Working Mode |
2D or 3D |
Filling Accuracy |
0.1 g/s |
|
Main Color |
Silver gray, refer to picture, or black, red, ect. under discussing. |
Mixing Speed |
0-3000 rad/min |
|
Custom-made, OEM, ODM |
OK, no problem. |
Mixing Ratio |
1:10~10:1 Adjustable |
|
Certifications |
CE, RoHS, ISO, etc. |
Main Parts
1. Mixing Head:
Water Rinsing & Modular Design
2- / 3- component mixing head with high-pressure water rinsing system and dynamic mixing system, for use with liquid to high-viscous polymer reaction materials for gasketing, gluing and potting.
2. Operation System:
CNC System from SYNTEC, 180 degree rotating freely, Multi-language selection, Storing huge frequently-used information, Plus USB interface and G-code program, Manual operation is for choice also, Can be operated simply.
3. Raw Material Barrels:
Double walled stainless steel, control temperature automatically.
4. Work bench:
Aluminum alloy, strong and durable.
5. Dosing System:
Barmag metering pump, Panasonic servo motor, Microscale gluing is workable.
6. Hand Controller:
SYNTEC made, easily control, response quick and steady.
7. Driving system:
Panasonic servo motor, work steady, long using life, can keep working for dozens of hours.
Our Equipment Advantage:
|
Our Company, Jinjie |
Some other companies |
Technology |
From German, top level, mature and stable |
R&D in China, Chinese level, in developing |
Mixing Head |
Made in Germany (Germany manufacturing and processing technology, and quality) |
Made in China, Chinese quality. |
Working Mode |
2D or 3D for choice (could process special 3D patterns) |
2D only |
Control Mode |
8 axis linkage as a whole (1X+1Y+1Z+2Mixing+2Reserved, Could adjust & change to 3-components equipment or adding auto material feeding system according to needed.) |
3 axis + other control systems, need matching |
Gluing Width (Standard type) |
5-30mm |
8-30mm |
Gluing Width (Micro- type) |
2-8mm |
3-8mm |
Repeat Positioning Accuracy |
+/-0.03mm |
+/-0.05mm |
Dosing |
0.5~5g/s |
1~4g/s |
Continous working time |
can keep working for a whole day (there is a special coating on the mixing head to prevent residual) |
Frequently temporarily stop for cleaning residual |
Processing capability of factory |
machine shop belongs to ourselves, Jinjie |
Processed by another company, then assembled in another place. |
Offer |
Very competitive |
Higher |
Some Certifications, Patents, Honors we have:
CE, ISO, SGS, RoHS, CQC, etc.
Applications:
Jinjie FIPFG gasket making manufacturing sealing equipment are widely used in fields like cabinets, vehicle, electronic, appliances, lighting, filter, and battery etc.
Electronic & Appliances: Gluing and sealing on the surfaces of controller cabinets, power cabinet, electric boxes, doors, or other surfaces, to prevent dust and moisture.
Lighting: Through foaming sealing to form sealing rings on lightings for industry, furniture, house, road, indoor or outside, etc.
Small containers & Packing case: sealing rings used on the cover edge of them with a lot of quantity to finish the sealing process efficiently and automatically.
Appliances: sealing strips are needed for kitchenware’s top, back and inside, or filter of cleaner, and other appliances like water tank, cleaner, cooker, range hood, etc.
Vehicle or car: Sealing strips used on the car body, pedal, steering wheel stand, fireproof metal plate, and other areas like car window, vent, lighting cover, air conditioner, cylinder, fuel tank and so on.
Filter: like those used on oil industry, air conditioner, building, refrigerator, etc.
Some other accessory settings:
Auto tansmtter, 3-components gasket machine, auto material feeding system, air entraining equipment, safety guard rail, robot, custom-made machines or equipments, etc.