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WDG series mechanically self-locked high temperature resistant air cylinders with valve are widely used for crust breaking in electrolytic tank in electrolytic aluminium industry. These series products have structure of noise muffling and airflow throttling, adjustable buffering, mechanical self-locking, and also have the following features:
a. Compact framework
b. High reliability
c. Easy operation
d. Resistant to high temperature
e. Strong impact force
f. Excellent adaptability to environment
g. Long service life.
The annual production capacity for crust breaker cylinder is above 40,000 sets.
Structural characteristics
a. The air cylinder sealing elements is made of high temperature resistant and wear resistant rubber material imported from abroad. The working ambient temperature is 5-200℃
b. Guiding and supporting devices with function of automatic lubrication are fitted at the location of piston and piston rod, which has high temperature resistant and wear resistant features.
c. The upper and lower chamber shall exhaust air independently, which is able to be equipped with noise muffling and airflow throttling device according to customer’s demand.
d. Buffering chamber is fitted on air cylinder end to prevent impact during working. Buffering is adjustable.
e. The control valve shall adopt large diameter seating type pneumatic control valve which is of high temperature resistant and antimagnetic and specially designed for electrolytic aluminium industry. It has features like big airflow, anti-pollution, strong adaptability to surroundings and reliable performance etc.
f. When there is no ventilation at the control port of air valve, the piston rod will insert and the end will be self-locked. While when the control port ventilates, the self-locking mechanism will release automatically. As a result, crust head will be efficiently avoided to dip into the electrolytic tank, which will make the usage safe and reliable.
g. The piston rod shall be conducted with chromate treatment and have strong performance of anti-corrosion.
Specification
Model
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WDG125×550-ZS-TC/FC
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WDG150×650-ZS-TC/FC
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WDG160×650-ZS-TC/FC
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WDG200×550-ZS-TC/FC
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WDG125×650-ZS-TC/FC
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WDG150×650-ZS-TC/FC
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WDG160×650-ZS-TC/FC
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WDG200×550-ZS-TC/FC
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Medium
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Purified and compressed air
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Ambient temperature
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5℃~200℃
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Working pressure
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0.2~0.8Mpa
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Buffering mode
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Two-end adjustable buffering
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Theoretical transmission force N (Pressure is 0.6Mpa)
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Pushing force
|
7363
|
10596
|
12064
|
18840
|
Pulling force
|
6609
|
9172
|
11310
|
18086
|
Piston rod position
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Original position: piston rod is retracted;
Pressure force is applied at P, K port: piston rod will extend.
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Retention force during self-locking kgf
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165
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Note:
The above mentioned models are equipped with pneumatic control valve.
The installing mode: TC referring to middle hinge axis; FC referring to spacer flange
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