JYX-A6 is the fastest liner bottle blowing machine in mainland of China by now. JYX-A6 reaches around 5500BPH for 350ML bottle. Its baking tunnel is separated from the blow station so that time for mold opening is shortened with a result of speedy blowing and high output, damage to machine is lessened so as to keep reliable performance and prolong service life, as well as machine runs more smoothly and steadily.
JYX -A6 automatic stretch blow molding machine is equipped with patented preform loading system, which consists of two manipulators: rectilineal manipulator and overturning manipulator. The rectilineal manipulator moves preform with neck up to the preform holder, after heating, the overturning manipulator grips heated preform and overturn 180 put preform to blow station with neck down. After stretching and blowing, the bottle is taken off by overturning manipulator. The specially designed preform loading & bottle discharging system avoid possible damage to preform & bottle during transportation.
JYX -A6 is controlled by PLC. The whole process from preform feeding to bottle discharging is completed automatically with advantages of labor saving and no pollution. HY-A6 consists of three main parts: preform loading system, Heater channel & blow station.
Control system
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Together with HITECH Man-Machine Interaction (MMI) control panel with user-friendly, the whole control system presents super performance with precise control, convenient parameter setup, obvious display and reasonable memory.
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Pneumatic system
Pneumatic system provides the power for HY-A6’s movement. It is equipped with world famous high quality pneumatic components such as Festo from Germany, high precision, long service life and reliable performance are their highlights. Those pneumatic components suppliers’ global service network provides the customer their prompt after-sale service locally for their pneumatic products used on HY-A6
Sensor system
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HY-A6 adopts high quality imported sensor & switch system including proximity switch, photoelectric switch, and electronic magnet switch to keep production process going step by step and avoid any possible damage on machine.
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Heating system
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HY-A6automatic stretch blow molding machine adopts infrared type heating mode, whose superior thermal-radiation and thermal penetrability provide machine with powerful heating to meet strict preform heating requirement under speedy moving. Infrared heating lamps placed onto three heating zone with 10 sets of independent voltage adjusting module and advanced microcomputer controller, can offer ideal heating for preform in different size. Each lamp’s horizontal position is adjustable to keep the machine flexible.
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Clamping system
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HY-A6 adopts four-plate type toggle clamping unit to provide powerful clamping force and increase the clamping speed. Apart from the four-plate type toggle clamping unit, there is a high pressure assistant clamping device that is special designed to get a firm clamping.
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Finished PET bottle samples produced by HY-A6 as follow:
Carbonated Drink Bottle Edible Oil Bottle
Water Bottle Wine Bottle
Pesticide Bottle Medicine Bottle
Operation:
The standard operation of JYX -A6 stretch blow molding machine includes four steps as follow
Step 1. Put the preform into preform container and the conveyer will take the preform to orientation units automatically.
Step 2. Load the preform at neck up to preform holder, and then preform is conveyed into baking tunnel.
Step 3. After heating, preform is conveyed into the blow station, then close the mold, stretch and blow under low pressure and high pressure, exhaust, open the mold.
Step 4. The finished bottle is taken off by automatic discharging system
Technical parameter
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TYPE
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ITEM
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UNIT
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J JYX -A6 technical data
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Container
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Product material
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/
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PET/PE/PC
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Container volume
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L
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0.05-2.0
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Theoretic output
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Psc/hr
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5500
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Preform length
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M
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50-200
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Max height of bottle
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M
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320
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Molding
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Preform inner diameter
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mm
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15-60
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Bottle diameter
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mm
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35-110
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Max mold plate dimension (L × W)
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mm
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380 × 460
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Max mold thickness
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mm
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200
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Air compressor
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High pressure compressor
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M3/Mpa
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1.2/30 × 4set
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Locking force
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KN
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170
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Mold opening stroke (adjustable)
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mm
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200
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Low pressure compressor
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M3/Mpa
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3.0/10 × 1sets
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Air dryer
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M3/Mpa
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2.0/30 × 1sets
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Main machine electricity
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Power
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KW
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30
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Voltage / frequency
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V/Hz
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380/50hz
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Machine size and weight
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Main machine (L × W × H)
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M
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4.8 × 2.15 × 1.8
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Main machine weight
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T
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5
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Conveyor (L × W × H)
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M
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1.4 × 1.1 × 1.85
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Conveyor weight
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T
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0.4
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High pressure compressor
(L × W × H)
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Kg
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1.90 × 0.75 × 1.50 × 4sets
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Low pressure compressor
(L × W × H)
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M
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1.85 × 0.75 × 1.50
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High pressure air reservoir tank (D × H)
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M
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0.70 × 2.25/3.0
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Air dryer (L × W × H)
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M
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0.85 × 0.50 × 0.95
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Air filters
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Kg
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10 × 5pc
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Cooling water: cooling water recycling system can be used with its power of 8~10 liter per minute and 2~3 kilos water pressure
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Total power: 51.9 high pressure air volume (1m/min); low pressure air volume (1.2m/min)
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Safety
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Auto emergency alarm
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Safety inter-locking device
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