Product Description
ZYPL1011 special coating machine for tools is a newly developed physical vapor deposition (PVD) vacuum coating equipment.This machine can be equipped with four plane arcs at most to deposit monolayer film or multi-layer (Nano) film.
As a special coating machine for tools, ZYPL1011 meets all kinds of tools coating requirements, such as cutting tools, drills, punch press tooling and so on. Through the improvement of the surface of the workpiece in terms of physics, chemistry, mechanics, color, etc., the wear-resistant, super-hard, self-lubricating effect is achieved.
Application
Tools, cutting tools, drills, milling cutters, hobbing cutters, blades, high-grade molds, precision parts, etc.
Specification
Vacuum Chamber
|
φ1000×H1100 |
Occupation Space |
L4000×W1900×H2300MM |
Ultimate Pressure |
5.0×10-4Pa |
Leak Rate |
<10-3Pa.L/s |
Actual Power |
80KW |
Planar target |
4 PCS |
Pump Down Time |
(from atm. to 4X10-3 Pa) ≤20 mins |
Coating Cycle |
5~8 Hours/Furnace |
Work-Piece
Turntable
|
Lower Frame Structure |
Hardware |
Molecular Pump, Bias Power
Supply
|
Control System |
Manual + Semi-Auto+ Full-Automatic or Torch Screen + PLC |
Remarks |
The Furnace, Outlook and Other Parameters Can be Customized According to Your
Requirement
|
Technology Application:
Coating |
Color |
Features |
Application |
TiN |
Golden Yellow |
Universal hard coating |
It is mainly used as durable coating of turning, milling, drilling and
gear cutting tools as well as the anti-adhesion of forming of forming and injection molds to improving lubricity.
|
TiCN |
Blue Grey |
Low friction coefficient and
excellent hardness
|
The hardness of the coating is improved and the friction coefficient is lowed compared with TiN, It is mainly used for high-speed steel
cutters, stamping dies, and forming dies.
|
TiAlN |
Purple Red |
Universal anti-oxidation hard
coating
|
With good red hardness and great surface smoothness, it can be
used for high speed processing. Also, it is suitable for die steel,
HSS, cement carbide tools (hardness of work material is lower
than HRC45), stamping dies.
|
CrN |
Silver Gray |
Universal anti-corrosion hard
coating, low adherence
tendency
|
With characteristics of good anti-adhesion, anti-corrosion and wear resistance. It is almost suitable for processing all materials
including high silicon aluminum, stainless steel, high nickel alloy,
titanium and composite materials, injection molds, component,
rubber molds, silicone molds, semiconductor packaging molds
and so on.
|
DLC |
Black |
Ultra-low friction coefficient |
With High hardness and good lubricity, it is applicable to molds,
parts, medical equipments, aerospace parts and so on.
|
AlTiN |
Purple Black |
Ultra-high hardness,
anti-oxidation
|
With very high micro-hardness and hot hardness, it is suitable for
tool coatings with high thermal stress. It also has good thermal
shock resistance and applicable for cement carbide tools
(hardness of work material is lower than HRC45), die-casting mold.
|
TiAlCrN |
Grey |
High hardness,
anti-oxidation, anti-shock
|
It is applicable for hard material machining at medium cutting
speeds.
|
TiAlCN |
Rose Red |
High hardness, anti-oxidation
|
|
AlCrN |
Grey
Dark Grey
|
Ultra-high oxidation resistance
temperature and red hardness
|
It is applicable for hard cutting at high speeds, as well as the milling and hobbing of medium to high hardness materials. |
Packing: 1. Wooden box
2. As your request
Payment: T/T, L/C, etc.
Delivery time: Normally 100 days after receiving deposit.
Shipping: By sea
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